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Beauvais tractor manufacturing facility wins France’s Factory of the Year Award 2016

© Pascal Guittet

AGCO's Massey Ferguson Manufacturing Facility at Beauvais, France, has been presented with France’s prestigious Factory of the Year 2016 award.

The Beauvais site in Picardy beat ten other shortlisted factories from a wide range of industries in France to win the title.

The Factory of the Year Awards are organised by “L’Usine Nouvelle”, the leading industrial magazine in France. In selecting the overall Factory of the Year Award winner, the Jury looked for a facility that has demonstrated an in-depth transformation initiative and delivered significant performance gains including increases in productivity, quality, competitiveness and market share. Key partner of the awards event and a member of the judging panel is Boston Consulting Group, a leading global management and business strategy specialist.

Operated by Massey Ferguson’s parent company, AGCO, which is headquartered in Duluth in the United States, the AGCO Beauvais site designs and manufactures Massey Ferguson tractors from 75-400hp. It is France’s largest producer and exporter of farm machinery. Some 14,500 tractors leave the assembly lines each year, 85% of which are shipped to markets all over the world. In the last 12 months, four new MF tractor ranges built at the plant have been unveiled for global markets.

The Factory of the Year award recognises the AGCO Beauvais facility’s successful and wide-ranging reorganisation project known as MF Fast Forward. The plant has seen significant productivity gains through the implementation of Lean Manufacturing processes, 5S good housekeeping techniques and the Hoshin Kanri Continuous Improvement Strategy.

In addition, the Jury highlighted the site’s Quality Transformation Initiative and the clear commitment of Beauvais employees to the transformation process. Latest in-house figures from the plant show a rise in manufacturing quality levels, while Massey Ferguson’s Customer Satisfaction Index reveals improvements in perceived quality by end-users. For example, non-conformances in the production process have been reduced by more than 40% during the last two years from what was already a very good base. Massey Ferguson's comprehensive Customer Satisfaction survey reveals that in respect of tractor product quality at the point of delivery, the ‘positive answers’ ratio from end-users has moved up to 94% in less than five years.

“It is a privilege and honour to win this coveted award,” says Richard Markwell, Vice President and Managing Director, Massey Ferguson, Europe, Africa, Middle East. “It is a tribute to our 2500-strong workforce at Beauvais who have been the architects of the factory’s major transformation over the last five years. This latest accolade is yet another milestone in our relentless pursuit of continuous improvement to ensure our customers get the very best products for their farm businesses.”

“The award comes in addition the prize won by the Beauvais site earlier this year as France’s Best Foreign Exporter,” he continues. “High-quality manufacturing is at the heart of the renowned reliability and dependability of Massey Ferguson equipment. This, coupled with our leading design and engineering, is ensuring that our famous ‘Triple Triangle’ brand continues to move ahead. Massey Ferguson's market share increased again across the Europe, Africa, Middle East region last year – the 6th consecutive year we have increased this figure.”

Commenting, Boussad Bouaouli, Vice-President Manufacturing Beauvais says: “The Beauvais Quality Transformation Initiative is part of AGCO’s global objective to be N°1 in Perceived Quality and was considered an outstanding achievement by the Factory of the Year Award Jury members. It illustrates every single employee’s dedication to deliver ‘best in class quality’ for each individual tractor on the production the line. We are thrilled to receive the title of Factory of the Year and congratulate all our employees in Beauvais. This award is truly the result of their commitment and hard work.”